Block Factory Machine Price in Pakistan

Block Factory Machine Price in Pakistan – A Comprehensive Guide (Favorable to Silver Steel Mills Models SSM 15, SSM 18, SSM 24, SSM 35, SSM 50)

In the modern construction industry of Pakistan, block factory machines have become essential equipment due to the growing demand for high-quality concrete blocks, pavers, and tuff tiles. These machines not only automate the block-making process but also ensure consistency, strength, and speed—crucial elements in today’s competitive construction environment.

This section provides a detailed, systematic analysis of block factory machine prices in Pakistan, with a strong emphasis on the latest and most reliable models from Silver Steel Mills (SSM), including SSM 15, SSM 18, SSM 24, SSM 35, and SSM 50. Whether you are a new entrepreneur or an established construction contractor, understanding these price points will help you make informed investment decisions.

1. Factors That Affect Block Factory Machine Prices in Pakistan

Before listing actual prices, it’s essential to understand the key elements that influence the pricing of block-making machines in the Pakistani market:

a. Machine Capacity

• Machines with higher production capacities (e.g., producing more blocks per hour) typically cost more.
• For example, SSM 15 is an entry-level model with standard output, while SSM 50 is a high-capacity industrial model designed for mass production.

b. Automation Level

• Manual, semi-automatic, and fully automatic machines come with different price tags.
• Fully automated systems with PLC control and hydraulic operations are more expensive due to advanced features and minimal labor requirements.

c. Block Types Produced

• Machines that can produce solid blocks, hollow blocks, interlocking pavers, and curb stones tend to have a higher price because of their mold versatility.

d. Raw Material Compatibility

• Some machines are designed to handle a wide range of raw materials including fly ash, slag, crushed stone, and sand. These multi-purpose machines usually have a higher initial cost but offer long-term savings.

e. Build Quality and Components

• Machines with imported components, heavy-duty frames, and stainless steel molds often cost more due to longer durability and reliability.

f. After-Sales Support and Warranty

• Companies like Silver Steel Mills offer strong after-sales support, warranties, and installation assistance—factors that may slightly increase the price but offer better peace of mind.

2. Current Price Range of Block Factory Machines in Pakistan (2025)

Here is a detailed price breakdown for Silver Steel Mills’ block factory machine models:

🏭 Note: Prices include basic molds (e.g., 4x8x16 blocks), installation assistance, and operator training. Optional add-ons like pan mixers, color feeders, hydraulic pallets, and extra molds are available at additional cost.

3. Optional Add-ons and Their Prices

To improve productivity and product variety, Silver Steel Mills offers several optional accessories for its block machines:

4. Installation and Setup Costs

Though Silver Steel Mills provides free basic installation, customers may need to allocate budget for:

• Factory Shed Construction: Depending on plant size (₨ 1M – ₨ 2M)
• Electricity Setup: 3-phase connection and wiring (₨ 300,000 – ₨ 600,000)
• Foundation Work: Machine anchoring and floor leveling (₨ 200,000 – ₨ 500,000)
• Labor and Transport: For moving heavy equipment and machinery setup (₨ 100,000 – ₨ 200,000)

5. Financing Options and Payment Plans

Understanding the financial limitations of startups and small business owners in Pakistan, Silver Steel Mills offers several flexible payment options:

• Installment Plans: Up to 6–12 months with partial advance.
• Bank Lease Agreements: Assistance in getting machine leasing from banks.
• Subsidy Guidance: Support in applying for government SME grants.

6. Why Silver Steel Mills Offers the Best Value for Price

Here’s why investing in an SSM machine gives you the highest return on investment:

• ✅ Heavy-Duty Frame Construction: Ensures long-lasting performance.
• ✅ Precision Mold Technology: For consistent and accurate block dimensions.
• ✅ Hydraulic + Vibration Technology: High compressive strength blocks.
• ✅ Customization Available: Choose mold sizes and automation as per your need.
• ✅ Prompt After-Sales Support: Spare parts, maintenance, and repair assistance across Pakistan.
• ✅ Fast Delivery & Installation: Units delivered within 10–15 business days.

7. Real-World ROI Calculation (Example)

Let’s take a basic example using SSM 24, which costs ₨ 6,500,000.

• Production Capacity: 2,500 blocks/day
• Market Price per Block: ₨ 40
• Daily Revenue: 2,500 × ₨ 40 = ₨ 100,000
• Monthly Revenue (25 working days): ₨ 2,500,000

Assuming raw material + labor + electricity = ₨ 1,500,000/month

• Net Monthly Profit: ₨ 1,000,000
• ROI Period: ~6.5 months

💡 Conclusion: Investment in SSM 24 can be recovered within 6–8 months depending on production volume and local market pricing.

8. Price Comparison with Imported Machines

Many customers consider imported Chinese or Turkish machines. However, here’s why Silver Steel Mills is a smarter choice:

9. Final Thoughts

If you are planning to invest in a block factory machine in Pakistan, understanding the pricing models, operational costs, and long-term ROI is crucial. Silver Steel Mills, with its versatile range of machines (SSM 15 to SSM 50), provides industry-leading solutions that combine affordability, durability, and high output.

No matter your budget or scale of operation, there is an SSM model that can help you enter or grow your construction manufacturing business with confidence.

Feasibility Report for Block Making Business in Pakistan – Based on Silver Steel Mills Models SSM 15, SSM 18, SSM 24, SSM 35, SSM 50

A feasibility report is a crucial element in assessing the viability of any industrial venture, especially in the block making industry in Pakistan, where infrastructure development, real estate, and road construction are rapidly growing. This section provides a step-by-step feasibility analysis for launching a block manufacturing business using Silver Steel Mills’ block machines, which are optimized for Pakistan’s market conditions.

Whether you’re planning to start with the SSM 15 model or aim for large-scale industrial production with the SSM 50, this detailed feasibility guide will help you evaluate investment, setup, profit, and return timelines.

1. Business Overview

The concrete block manufacturing business involves the production of:

• Solid Blocks
• Hollow Blocks
• Paving Stones (Tuff Tiles)
• Kerbstones

These products are used in:

• Commercial and residential construction
• Roads and footpaths
• Boundary walls
• Landscaping projects
• Government infrastructure

2. Target Market and Demand

Pakistan’s construction market is growing with:

• CPEC projects
• Urban housing schemes
• Rural development
• Highway and motorway expansion
• Private housing societies

🔎 Key Clients:

• Government contractors
• Housing developers
• Construction firms
• Wholesalers and retailers of building materials

3. Selection of Machine Models for Feasibility

Let’s analyze three different investment levels using SSM machines:

a. Small-Scale: SSM 15

• Production: 1,200–1,500 blocks/day
• Ideal for: New entrepreneurs, low-risk investment

b. Medium-Scale: SSM 24

• Production: 2,400–3,000 blocks/day
• Ideal for: Mid-level investors, housing project contractors

c. Industrial-Scale: SSM 50

• Production: 5,000–6,000 blocks/day
• Ideal for: Large factories, government tender suppliers

4. Investment Breakdown (PKR)

5. Production and Revenue Estimation

Assuming 25 working days/month:

6. Monthly Expense Estimation

7. Net Profit Calculation

8. Return on Investment (ROI) Period

9. SWOT Analysis

10. Legal and Operational Requirements

• SECP Business Registration
• NTN and Sales Tax Registration (FBR)
• Local Trade License
• Factory Zoning Approval
• Safety and Pollution Compliance

11. Recommendations

• Start with SSM 24 if you want a balance between cost and profitability.
• Go for SSM 50 if you’re targeting large-scale tenders or export.
• Choose a location with:
  • Easy access to sand, crush, and cement
  • Good road connectivity
  • 3-phase electricity
• Invest in marketing early — reach out to contractors, construction companies, and wholesalers.
• Diversify products over time with new molds (e.g., colored tiles, decorative blocks).

12. Final Conclusion

Starting a block-making business in Pakistan is feasible, profitable, and scalable. With the increasing demand for concrete blocks and tiles, an investment in Silver Steel Mills block making machines provides not just a return but a reliable foundation for long-term growth.

From SSM 15 for small startups to SSM 50 for industrial giants, there’s a model suited for every entrepreneur. Given the strategic support from Silver Steel Mills—including installation, training, and after-sales service—success in this industry is not just a possibility but a high-probability venture.

Block Manufacturing Setup Requirements and Factory Layout Planning – Silver Steel Mills Models (SSM 15, SSM 18, SSM 24, SSM 35, SSM 50)

Setting up a block manufacturing factory requires careful planning of the layout, infrastructure, space, machinery arrangement, and workflow. Whether you are using a basic model like SSM 15 or a high-capacity model like SSM 50, this guide will help you understand how to plan the layout of your block factory for maximum productivity, safety, and efficiency.

1. Ideal Land Area Requirements (By Model)

✅ Note: Factory land should be flat, industrial-zoned, with proper drainage, road access, and availability of 3-phase electricity.

2. Core Infrastructure Requirements

a. Foundation & Flooring

• Strong concrete base is necessary for machine stability.
• Area around the machine must be level to ensure even block formation.
• Floor thickness: Minimum 6 inches RCC recommended under the machine.

b. Power Supply

• All Silver Steel Mills machines run on 3-phase industrial electricity.
• Generator (50kVA–150kVA depending on model) should be available for power backup.

c. Water Supply

• Continuous water supply required for:
  • Concrete mixing
  • Curing blocks
• Underground or overhead tank (minimum 1,000–5,000 liters depending on model size)

3. Recommended Factory Layout (Process Flow)

Here’s the ideal block factory layout flow to minimize labor and improve efficiency:

1. Raw Material Storage Area
   • Separate bays for:
     • Sand
     • Crush (Bajri)
     • Cement
     • Fly ash (optional)
   • Near the pan mixer for faster loading
2. Pan Mixer Area
   • Close to raw materials
   • Elevated if feeding conveyor belt is used
3. Block Machine Station (SSM)
   • Centerpiece of the layout
   • Positioned under the main shed
   • Easily accessible from the mixer
   • Operator’s control panel nearby
4. Block Collection Area
   • Exit belt or trolley system to shift blocks to open yard
5. Curing Area / Drying Yard
   • Open and shaded zone
   • Can accommodate 1–2 days of daily production
6. Water Sprinkling System
   • Optional: Manual or automated system to cure blocks
7. Storage & Dispatch Zone
   • After drying, blocks are stacked here for dispatch
8. Labor Room / Tool Storage
   • For workers’ changing, tools, maintenance spares
9. Office Cabin
   • Accounts, admin, order processing
   • Positioned near the entry for security control

4. Material Flow Diagram (Simplified)

plaintextCopyEditRaw Materials
     ↓
  Pan Mixer
     ↓
  SSM Block Machine
     ↓
  Exit Conveyor / Manual Trolley
     ↓
  Drying Yard
     ↓
  Sprinkling / Curing
     ↓
  Final Storage / Dispatch

This linear flow ensures minimal material handling and efficient use of manpower and space.

5. Ventilation, Lighting & Safety

• Use natural ventilation through exhausts and high sheds
• Install LED high-bay lights for working at night or cloudy days
• Fire extinguishers and first aid box are essential
• Mark all machine-moving parts and electrical zones
• Safety shoes, gloves, and masks for workers

6. Optional Automation Enhancements

If you want to modernize your block factory, here are optional upgrades Silver Steel Mills supports:

7. Example Layout for SSM 24 Block Factory (10,000 sq. ft)

plaintextCopyEdit|-------------------- 10,000 sq. ft Area ----------------------|

[ Raw Materials Bays ]
  [ Sand ]   [ Cement ]   [ Crush ]   [ Fly Ash ]

             ↓
        [ Pan Mixer ]
             ↓
        [ SSM 24 Machine ]
             ↓
        [ Collection Area ]
             ↓
        [ Drying Yard & Sprinklers ]
             ↓
        [ Final Storage ]

[ Office Cabin ]       [ Tool Room ]       [ Generator ]

8. Conclusion: Layout Planning Key Takeaways

• Proper layout directly impacts production speed, safety, and labor cost.
• Keep the material flow as linear as possible.
• Ensure accessibility for:
  • Raw material dumpers
  • Finished product loaders
  • Daily operations and forklift/trolley movement
• Plan for future expansion while selecting land and shed dimensions.

Investing in a well-planned block factory layout, especially with machines from Silver Steel Mills, ensures long-term operational success and scalability.

Step-by-Step Block Production Process Using Silver Steel Mills Machines (SSM 15, SSM 18, SSM 24, SSM 35, SSM 50)

Producing high-quality concrete blocks involves a systematic process using the latest block-making technologies like those offered by Silver Steel Mills. This step-by-step production guide will help new entrepreneurs and existing manufacturers understand how to operate their factory using SSM model machines for maximum productivity and block quality.

1. Raw Material Preparation

Before block production begins, prepare and arrange the necessary raw materials:

✅ Required Raw Materials:

• Crush (Bajri): 3/8″ or smaller for good compaction
• Sand (Fine Aggregate): Clean, sieved, and dry
• Cement: Ordinary Portland Cement (OPC) 42.5 Grade
• Water: Clean, potable water for mixing and curing
• Fly Ash or Stone Dust (Optional): To reduce cement usage and enhance block strength

📦 Material Ratio Example (Standard Mix for Blocks):

• Crush: 4 parts
• Sand: 2 parts
• Cement: 1 part
• Water: As per moisture requirement (usually 8-10% of dry material)

🔍 Silver Steel Mills technicians can help you define custom mix ratios based on block type and strength.

2. Mixing Process (Using Pan Mixer)

Step-by-Step:

1. Load the dry materials into the Pan Mixer in the recommended ratio.
2. Start the mixer and mix dry for 30–40 seconds.
3. Gradually add measured water into the mixer.
4. Mix all materials for another 60–90 seconds until a homogenous wet concrete mix is achieved.
5. Use the discharge lever to pour the mixture into the block machine feeder tray or feeding conveyor.

✅ Ensure consistent mixing quality for uniform block strength and color.

3. Feeding the Block Machine (SSM Models)

Methods:

• Manual Feeding (For SSM 15, SSM 18): Workers use shovels to place concrete into the machine mold box.
• Belt Conveyor Feeding (For SSM 24, SSM 35, SSM 50): Automatically transfers concrete mix from pan mixer to mold box.

📌 Silver Steel Mills machines are designed with wear-resistant molds and heavy-duty feeders to handle various block shapes.

4. Vibration and Compression (Block Formation)

This is the most critical step where the machine forms blocks with precision and strength.

Process:

1. Operator starts the hydraulic system and vibration cycle.
2. The machine applies mechanical vibration + hydraulic compression.
3. Blocks are formed inside the mold with uniform density.
4. After compression, the upper mold lifts, and the finished blocks rest on a pallet or on the ground (for ground-based models).

Advantages of SSM Machines:

• Double vibration system for stronger compaction
• Adjustable compression time and pressure
• Produces sharp edges, crack-free, high-strength blocks

5. Block Collection and Transfer to Curing Yard

• For models with pallets: The block tray is pulled out and taken to the drying yard.
• For ground machines: Blocks are manually removed and transferred on trollies.

🔄 Use a trolley or roller system to speed up transfer and reduce breakage.

6. Curing Process (Water Sprinkling)

Curing Methods:

• Open Air Curing with Water:
  • Sprinkle water 2–3 times daily for 7 days
• Wet Cloth or Polythene Sheet Curing:
  • Cover blocks to retain moisture and protect from sun
• Curing Chamber (Optional):
  • Reduces curing time to 2–3 days with steam/humidity

💡 Proper curing improves block strength by 30% and prevents surface cracks.

7. Final Drying and Strength Test

• After 7–10 days of curing, leave blocks to dry naturally for 2–3 more days.
• Perform a drop test and compression test to ensure block strength and durability.
• Weak or cracked blocks should be recycled back into the mix (after breaking).

8. Stacking and Packaging

• Stack blocks in rows of 100 or more for easy counting.
• Keep gaps between rows for ventilation.
• Palletized stacking for export or mechanical loading

🚚 Use forklifts or manual trollies for dispatch loading.

9. Daily Output Expectations (Per Model)

📦 Actual output may vary based on operator efficiency, raw material quality, and factory layout.

10. Quality Control Checklist

✅ Use fresh cement (not older than 2 months)
✅ Ensure accurate material ratios and proper mixing
✅ Use clean, sieved sand and crush
✅ Maintain water-cement ratio consistency
✅ Always cure blocks adequately for maximum strength
✅ Check for uniformity in size, edges, and texture
✅ Regularly clean the machine and molds

Conclusion: Smooth, Profitable Production Starts with SSM Machines

By following this structured block production process, any business can consistently produce high-quality concrete blocks using Silver Steel Mills’ SSM machines. These machines are designed to support high-volume production with minimal manpower and consistent results—making them ideal for entrepreneurs aiming to dominate the block manufacturing industry in Pakistan.