What is an Automatic Fly Ash Bricks Machine?
An Automatic Fly Ash Bricks Machine is a fully automated brick manufacturing plant that produces bricks using fly ash, cement, sand, and other materials. Unlike traditional clay brick-making processes, this machine operates with minimal human intervention and ensures consistency, durability, and uniformity in every brick.
Silver Steel Mills manufactures high-performance automatic machines that are engineered to produce thousands of bricks per hour, helping businesses meet large-scale construction demands quickly and cost-effectively.
2. Why Choose Fly Ash Bricks in Pakistan?
Fly ash bricks have become a preferred alternative to traditional clay bricks in Pakistan due to their strength, environmental benefits, and affordability. Some key reasons for their rising demand include:
- Eco-Friendly: Fly ash is a by-product of thermal power plants and reusing it reduces environmental waste.
- Durability: These bricks are stronger and more resilient to moisture and weather conditions than traditional bricks.
- Cost-Effective: Fly ash bricks are cheaper to produce due to the low cost of raw materials.
- High Demand in Government and Private Projects: Many infrastructure projects in Pakistan now prefer fly ash bricks for their uniformity and strength.
3. Silver Steel Mills: Leading the Way in Automatic Fly Ash Bricks Machines
Silver Steel Mills offers a series of automated fly ash brick making machines equipped with the latest technology and superior build quality. The company’s models—SSM 15, SSM 18, SSM 24, SSM 35, and SSM 50—are designed to cater to different production capacities, making them ideal for startups as well as large-scale brick manufacturing units.
Each model supports the production of fly ash bricks in bulk, reduces labor dependency, and increases profitability for the user.
4. Automatic Fly Ash Bricks Machine Price in Pakistan (2025 Update)
Pricing is one of the most frequently asked questions when it comes to setting up a fly ash brick plant. The automatic fly ash bricks machine price in Pakistan depends on several factors:
| Model | Production Capacity (Bricks/hr) | Automation Level | Estimated Price (PKR) |
|---|---|---|---|
| SSM-15 | 2,000 – 3,000 | Semi-Automatic | 4,000,000 |
| SSM-18 | 3,500 – 5,000 | Semi-Automatic | 4,200,000 |
| SSM-24 | 5,500 – 7,000 | Fully Automatic | 6,500,000 |
| SSM-35 | 8,000 – 10,000 | Fully Automatic | 9,000,000 |
| SSM-50 | 12,000 – 15,000 | Fully Automatic | 12,000,000+ |
Note: Prices are indicative and may vary depending on additional features, custom configurations, shipping, and after-sales support.
5. Key Features of Silver Steel Mills Automatic Fly Ash Bricks Machines
When comparing fly ash bricks machine prices, it is crucial to understand what you’re getting in terms of features and long-term value. Here’s what makes Silver Steel Mills stand out:
✅ High Output Capacity
Machines like SSM 35 and SSM 50 can produce thousands of bricks per hour, ideal for fulfilling large-scale orders in infrastructure and real estate projects.
✅ Robust Build Quality
All machines are built using premium-grade steel, wear-resistant plates, and imported hydraulic components that ensure a long operational life.
✅ Fully Automated Operations
Advanced PLC (Programmable Logic Controller) systems ensure precise control, automatic raw material feeding, pressing, vibration, and brick ejection—all with minimal manual intervention.
✅ Energy Efficiency
Silver Steel Mills designs its machines to consume less power while delivering maximum output, making them energy-efficient and environmentally responsible.
✅ Low Maintenance Cost
Thanks to modular design and top-quality components, Silver Steel Mills’ machines require minimal maintenance and experience fewer breakdowns.
6. What’s Included in a Complete Automatic Fly Ash Brick Plant?
When you purchase a machine from Silver Steel Mills, you get a complete turnkey solution, which may include:
- Pan Mixer or Planetary Mixer
- Conveyor Belt System
- Fly Ash Brick Pressing Machine
- Hydraulic Power Pack
- Control Panel with PLC Automation
- Automatic Stacker or Pallet System
- Vibration and Compression System
- Raw Material Feeding Hopper
7. Cost Factors Affecting Fly Ash Bricks Machine Price in Pakistan
Understanding the components that influence the automatic fly ash bricks machine price in Pakistan can help buyers make informed decisions. Some of the key factors include:
- Automation Level: Fully automatic machines are more expensive than semi-automatic ones, but they offer higher output and lower labor costs.
- Production Capacity: Machines that can produce 10,000+ bricks per hour cost more than those with 2,000–3,000 bricks/hr capacity.
- Customization & Add-ons: Extra features like automatic stackers, robotic arms, or advanced control systems can increase the total cost.
- Raw Material Requirements: Depending on the design and structure, some machines might require specific raw material ratios or quality, affecting overall operational cost.
- Imported vs. Local Components: Machines using imported hydraulic and control components tend to have a higher price but longer durability.
8. ROI and Profit Margin from Automatic Fly Ash Bricks Machine
Despite the initial investment, automatic fly ash bricks machines offer an excellent return on investment (ROI) within 12 to 18 months. Let’s break it down:
🔹 Daily Production:
An SSM 24 can produce approximately 6,000 bricks per 8-hour shift.
🔹 Selling Price per Brick:
Average fly ash brick sells for PKR 12 to PKR 18, depending on size and quality.
🔹 Revenue per Day:
6,000 bricks × PKR 15 = PKR 90,000
🔹 Monthly Revenue (25 working days):
PKR 90,000 × 25 = PKR 2,250,000
Even after accounting for raw materials, electricity, labor, and maintenance, the monthly profit margin can be substantial.
9. Ideal Locations to Set Up a Fly Ash Bricks Plant in Pakistan
If you’re considering investing in a fly ash bricks machine, location matters. Here are some high-demand areas in Pakistan:
- Lahore, Rawalpindi, Islamabad – Urban construction boom, real estate expansion.
- Karachi, Hyderabad – Infrastructure and industrial demand.
- Multan, Faisalabad – Ideal for supplying to Southern Punjab and industrial zones.
- Peshawar, Quetta – Government projects and new housing schemes create high demand.
Being close to thermal power plants can also reduce the cost of sourcing fly ash.
10. Why Buy from Silver Steel Mills?
Silver Steel Mills is more than a machinery manufacturer—it’s a long-term partner for entrepreneurs and businesses in Pakistan. Here’s why they’re the best choice:
- Proven Experience: Years of experience in manufacturing construction machinery with satisfied clients across the country.
- After-Sales Support: Full technical support, installation services, spare parts, and on-site training.
- Customization: Machines tailored to meet your production needs and budget.
- Timely Delivery: Committed to quick manufacturing, shipping, and setup timelines.
- High ROI Models: Machines that ensure you recover your investment faster than expected.
Conclusion of This Section
The demand for automatic fly ash bricks machines in Pakistan is on a sharp rise due to their economic, environmental, and operational advantages. Silver Steel Mills has established itself as a leader by offering high-capacity, low-maintenance, and affordable machines to support the booming construction industry.
13. Block Business Profitability, Layout, and Material Requirements in Pakistan – Focus on Silver Steel Mills
Starting a block-making business in Pakistan, especially with a focus on automatic fly ash bricks and concrete blocks, is not only a profitable venture but also a sustainable one. With government infrastructure development, housing schemes, and private construction increasing year over year, the demand for quality bricks and blocks continues to surge.
In this section, we will guide you step-by-step through the profit potential, ideal factory layout, required materials, and how Silver Steel Mills (SSM) machinery makes it easy for you to succeed.
1. Profitability of the Block Making Business in Pakistan
Let’s start with the most important question: Is the block-making business profitable in Pakistan?
The short answer is: Yes—extremely. Let’s explore how.
📈 High Market Demand
- The construction industry in Pakistan is growing rapidly with the government’s focus on housing and development.
- New housing societies, commercial complexes, and road infrastructure require millions of blocks daily.
💰 Low Raw Material Cost
- Fly ash, sand, gravel, and cement are widely available across Pakistan at affordable rates.
- Many raw materials can be sourced from local suppliers or directly from power plants (fly ash).
🔄 Repeat Business
- Contractors and developers are regular clients who buy in bulk for extended periods.
- Once you establish a reputation for quality and timely delivery, orders will flow consistently.
2. Daily Profit Calculation (Example Based on SSM-24 Model)
| Details | Value |
|---|---|
| Bricks per day (8-hour shift) | 6,000 units |
| Selling price per brick | PKR 14 |
| Daily Revenue | PKR 84,000 |
| Daily Expenses (Material, Labor, Electricity, Misc.) | PKR 40,000 |
| Daily Profit | PKR 44,000 |
| Monthly Profit (25 working days) | PKR 1,100,000+ |
You can scale this profit further with high-capacity models like SSM-35 or SSM-50, which produce 10,000 to 15,000 bricks per day.
3. Block Making Plant Layout – Factory Design
Setting up your factory correctly is vital for a smooth, efficient operation. Here’s a general layout for a fly ash bricks and block-making unit using Silver Steel Mills’ machinery:
🔧 Ideal Layout Components:
- Raw Material Storage Area
- Space for storing fly ash, sand, cement, and aggregates.
- Covered to protect from rain and moisture.
- Mixing Station
- Placement of pan or planetary mixer (SSM supplies high-efficiency models).
- Located near the storage area.
- Belt Conveyor System
- Transports the mixed material to the block-forming machine.
- Block Forming Zone
- Central area with the SSM-15, SSM-18, SSM-24, SSM-35, or SSM-50 model installed.
- Includes hydraulic press, vibration system, and automatic feeding unit.
- Curing Area (Shade or Open)
- Blocks are placed on pallets to cure for 7-14 days.
- Keep this area spacious and clean.
- Finished Goods Area
- For storing cured blocks ready for delivery.
- Office & Staff Area
- Includes admin office, supervisor cabin, and worker rest space.
📏 Recommended Space Requirements (Minimum):
| Machine Model | Area Needed (Square Feet) |
|---|---|
| SSM-15 | 4,000 – 5,000 sq. ft. |
| SSM-18 | 6,000 – 7,000 sq. ft. |
| SSM-24 | 8,000 – 10,000 sq. ft. |
| SSM-35 | 12,000+ sq. ft. |
| SSM-50 | 15,000+ sq. ft. |
4. Raw Materials Required for Automatic Fly Ash Brick Making
Your fly ash brick plant will use the following materials in specific proportions. Silver Steel Mills provides full guidance on how to mix these effectively.
| Material | Purpose | Source |
|---|---|---|
| Fly Ash | Main material (strength + eco use) | Power plants, industrial waste |
| Cement | Binding agent | Local cement factories |
| Stone Dust | Strength, body of brick | Local stone crushers |
| Sand | Adds smoothness, balance | Riverbed or crushing plants |
| Water | For mixing & curing | Borewell or supply |
| Chemical Admixture | Improves quality & strength | Local chemical suppliers |
💡 Typical Fly Ash Brick Recipe (Ratio)
- Fly Ash: 60%
- Sand: 20%
- Stone Dust: 10%
- Cement: 10%
- Water & Chemicals: As required
Silver Steel Mills provides a training manual and live setup support to help you get this mixture right for long-lasting, high-strength bricks.
5. Types of Blocks and Bricks You Can Make
With Silver Steel Mills machines, especially the SSM-24, SSM-35, and SSM-50 models, you can produce a wide variety of construction materials:
✅ Fly Ash Bricks
- Standard size: 230 × 110 × 70 mm
- Used in wall construction and commercial buildings
✅ Hollow Blocks
- Reduces weight of structure
- Used in high-rise buildings
✅ Solid Concrete Blocks
- Durable and used for walls, load-bearing structures
✅ Paving Blocks / Interlocking Pavers
- Ideal for sidewalks, roads, walkways, and outdoor spaces
✅ Curb Stones
- Used in landscaping, parking areas, and roadsides
Silver Steel Mills offers molds for different shapes and sizes—custom designs available on request.
6. Value-Added Services by Silver Steel Mills
Silver Steel Mills is not just a machine supplier—it is your business development partner. When you buy their fly ash bricks machine, you get:
🛠️ Installation & Setup Support
- On-site team for setting up the machine and plant layout
- Full operational training for your staff
📘 Recipe & Quality Manual
- Mixing ratios and curing techniques
- Step-by-step quality control checklist
📦 Spare Parts & Maintenance
- Immediate availability of all critical components
- Low maintenance cost and robust warranty
📈 Marketing & Business Guidance
- How to find buyers, tender opportunities, and contractor networks
- Help with setting up packaging and delivery systems
7. Government Tenders and Large Projects in Pakistan
A major source of recurring income for fly ash brick and block manufacturers is government projects. These include:
- Low-cost housing schemes (e.g., Naya Pakistan Housing Program)
- CPEC road projects and industrial zones
- Schools, colleges, and hospitals
- Local government tenders for roads and pavements
Silver Steel Mills assists clients in preparing for government compliance (e.g., brick strength tests, machine certifications, and delivery plans).
Conclusion of This Section
Setting up a block-making business in Pakistan using automatic fly ash bricks machines from Silver Steel Mills is a future-proof investment. The profitability, scalability, and increasing market demand make it one of the most attractive small-to-medium scale business options today.
Silver Steel Mills supports you at every step—from machine selection and setup to production and scaling. Whether you start with the SSM-15 or go big with the SSM-50, you can rely on their industry leadership and technical excellence.
